AIRBAG SYSTEM
AB

AIRBAG SYSTEM > General Description
COMPONENT

(1) | Front impact sensor LH | (7) | Side impact sensor (under the rear center seat) | (13) | Front seat belt pretensioner & adaptive force limiter LH
(2) | Airbag warning light (in combination meter) | (8) | Curtain airbag module LH | (14) | Lap seat belt pretensioner LH
(3) | Steering roll connector | (9) | Rear seatbelt pretensioner LH | (15) | Side impact sensor LH (front door)
(4) | Airbag ON/OFF indicator light (in warning box) | (10) | Side impact sensor LH (rear wheel house) | (16) | Knee airbag module
(5) | Driver’s airbag module | (11) | Side airbag module LH |  |
(6) | Seat position sensor LH | (12) | Side impact sensor LH (center pillar) |  |

(1) | Front impact sensor RH | (6) | Side impact sensor RH (center pillar) | (11) | Occupant detection sensor (4 pieces)
(2) | Side impact sensor RH (front door) | (7) | Side airbag module RH | (12) | Buckle switch (passenger’s seat)
(3) | Seat position sensor RH | (8) | Curtain airbag module RH | (13) | Occupant detection control module
(4) | Lap seat belt pretensioner RH | (9) | Rear seatbelt pretensioner RH | (14) | Airbag control module
(5) | Front seat belt pretensioner & adaptive force limiter RH | (10) | Side impact sensor RH (rear wheel house) | (15) | Passenger’s airbag module

For detailed layout drawings on the occupant detection control module, occupant detection sensor and seat position sensor, refer to “OCCUPANT DETECTION (DIAGNOSTICS)”. OCCUPANT DETECTION(DIAGNOSTICS)>Electrical Component Location>LOCATION

1. DRIVER’S AIRBAG MODULE
2. KNEE AIRBAG MODULE

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

3. PASSENGER’S AIRBAG MODULE

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

4. SIDE AIRBAG MODULE

Do not reuse mounting nuts.

(1) | Nut |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 6 (0.6, 4.4)

For operation procedures on side airbag module removal/installation, refer to the “SEATS” section.

5. CURTAIN AIRBAG MODULE

The curtain airbag module cannot be reused if removed from the vehicle once, even if it has not operated yet.

(1) | Curtain airbag module ASSY |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

Mounting bolts can be reused.

6. AIRBAG CONTROL MODULE

Do not reuse mounting bolts and nuts.

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 25 (2.5, 18.4)

7. Front impact sensor

Do not reuse mounting bolts and nuts.

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 13 (1.3, 9.6)

8. Side impact sensor (front door)

- The nuts cannot be removed from Side impact sensor (front door) . Do not remove the mounting nuts.

- Do not reuse Side impact sensor (front door) that have been removed.

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

9. Side impact sensor (center pillar)

Do not reuse mounting bolts and nuts.

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

10. Side impact sensor (rear wheel house)

Do not reuse mounting bolts and nuts.

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

11. Side impact sensor (under the rear center seat)

- Do not reuse mounting bolts.

- Do not detach Side impact sensor (under the rear center seat) from the bracket.

  If Side impact sensor (under the rear center seat) is removed from the bracket, be sure to replace it with a new part.

|  |  |  | Tightening torque: N·m (kgf-m, ft-lb)
|  |  |  | T: | 7.5 (0.8, 5.5)

12. STEERING ROLL CONNECTOR
13. SEAT BELT PRETENSIONER

For the seat belt pretensioner, refer to the “SEAT BELT SYSTEM” section. SEAT BELT SYSTEM>General Description

AIRBAG SYSTEM > General Description
CAUTION
1. BEFORE STARTING ALL WORKS

- Before performing service operation, refer to “Repair Contents” in “General Description”. REPAIR CONTENTS>Repair Contents

- Before performing vehicle maintenance, turn the ignition switch to OFF and wait for 60 seconds or more after disconnecting the negative terminal from battery. REPAIR CONTENTS>NOTE > BATTERY

- The airbag system (including pretensioner) is fitted with a backup power supply. After disconnecting the ground terminal from the battery sensor, the airbag may operate if you do not wait for 60 seconds or more before starting the service of airbag system.

- When performing an operation with the airbag system parts including pretensioners exposed, do not apply any impact to airbag modules and impact sensors.

- If the airbag warning light illuminates, check or repair the vehicle immediately to prevent it from airbag system malfunction.

- Do not allow water or oil to come in contact with the connector terminals. Also, do not touch the connector terminals directly.

- If damage, open circuit or rust is found on airbag system wiring harness, do not repair the harness. Always replace the faulty harness with a new genuine part.

- When painting or performing sheet metal work on the vehicle, remove the following parts. Performing the work without removing the parts may cause secondary malfunction.

  - Front part of the vehicle including the front wheel apron, front fender and radiator panel side

    - Front impact sensor

    - Wiring harness

  - Side or its vicinity of the vehicle including the side sill, center pillar, front doors, rear doors and rear fender

    - Side impact sensor (front door)

    - Side impact sensor (center pillar)

    - Side impact sensor (rear wheel house)

    - Side impact sensor (under the rear center seat)

    - Wiring harness

- When attaching the steering wheel and steering roll connector, be sure to adjust the steering roll connector.

2. BEFORE STARTING PARTS REPLACEMENT

- If the following parts are deformed or damaged, replace them with new parts.

  - Impact sensors and brackets

  - Airbag modules and brackets

  - Airbag control module

  - Pretensioners and brackets

  - Harnesses

  - Plate sensor cover (Side impact sensor (under the rear center seat))

  - Pad front door inner

- Install the wiring harness securely with the specified clips to avoid interference or tangled with other parts.

- Do not use the airbag or pretensioner parts from other vehicles. Always replace the defective parts with new parts.

- Never reuse any activated airbag module and pretensioner.

- Do not discard undeployed airbag or pretensioner. For the disposal procedures, refer to “Airbag Module Disposal”.

- Do not reuse the bolts and nuts when the following parts are removed. Always replace with the specified new bolts and nuts.

  - Airbag control module

  - Front impact sensor

  - Side impact sensor (front door)

  - Side impact sensor (center pillar)

  - Side impact sensor (rear wheel house)

  - Side impact sensor (under the rear center seat)

- When attaching the steering wheel and steering roll connector, be sure to adjust the steering roll connector.

- After removing each parts of the airbag system, keep them with the pad side facing upward on a dry, clean and flat surface away from heat, light sources, moisture and dust.

- Observe the following; the airbag system component or the internal parts of seat belt pretensioner may be damaged or the reliability may be greatly lowered.

  - Do not drop or otherwise apply impact.

  - Do not store it under high temperature environment at 85°C (185°F) or more, or do not near it to open flames.

  - Do not allow water, oil or grease to come in contact.

- When storing a removed airbag module, observe the following items. If the pad of the airbag module is in contact with other objects, it may cause a serious accident if the airbag accidentally operates.

  - Do not place the airbag module with the pad side facing downward.

  - Do not place any objects on the airbag module.

  - Do not pile up the airbag module.

  - Driver’s airbag module

  - Passenger’s airbag module and side airbag module

- Do not disassemble the airbag modules and pretensioners.

- The removed front seat with airbag module must be kept at least 200 mm (8 in) away from walls and other objects.

3. BEFORE STARTING TROUBLESHOOTING

- Even if any part must be replaced as the result of troubleshooting, do not use an airbag part or pretensioner part from other vehicles. Always replace the defective parts with new parts.

- When checking the airbag system, be sure to use a digital circuit tester. Use of an analog circuit tester may cause the airbag to activate erroneously due to a minimal current inside tester.

- Do not allow water or oil to come in contact with the connector terminals. Also, do not touch the connector terminals directly.

- When checking, use a test harness (1). Damage to connector terminal causes malfunction. Do not directly put the tester probe on airbag connector terminal.

- Do not check the continuity of airbag modules and pretensioners.

AIRBAG SYSTEM > General Description
INSPECTION
1. BASIC INSPECTION

For basic inspection, refer to “Basic Diagnostic Procedure” of “AIRBAG (DIAGNOSTICS)” section. AIRBAG(DIAGNOSTICS)>Basic Diagnostic Procedure

2. SYSTEM BLOCK DIAGRAM

For system block diagram, refer to “System Block Diagram” in “AIRBAG (DIAGNOSTICS)” section. AIRBAG(DIAGNOSTICS)>General Description>SYSTEM BLOCK DIAGRAM

3. MODULE I/O SIGNAL

For the specification (electrical component), refer to “Control Module I/O Signal” of “AIRBAG (DIAGNOSTICS)” section. AIRBAG(DIAGNOSTICS)>Control Module I/O Signal

AIRBAG SYSTEM > General Description
PREPARATION TOOL
1. SPECIAL TOOL

- TEST HARNESS N

  ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS
  | 98299SA000 | TEST HARNESS N | Used for unit inspection of steering roll connector.

- TEST HARNESS ADAPTER D

  ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS
  | 98299SA010 | TEST HARNESS ADAPTER D | Used for operation process of driver’s airbag module. Used for operation process of knee airbag module. Used for operation process of curtain airbag module. Used together with AIRBAG DEPLOYMENT TOOL. (98299PA030)

- TEST HARNESS ADAPTER AM

  ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS
  | 98299FJ000 | TEST HARNESS ADAPTER AM | Used for operation process of passenger’s airbag module. Used together with AIRBAG DEPLOYMENT TOOL. (98299PA030)

- TEST HARNESS ADAPTER AR

  ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS
  | 98299CA000 | TEST HARNESS ADAPTER AR | Used for operation process of side airbag module. Used together with AIRBAG DEPLOYMENT TOOL. (98299PA030)

- AIRBAG DEPLOYMENT TOOL

  ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS
  | 98299PA030 | AIRBAG DEPLOYMENT TOOL | Used for operation process of airbag module. Used together with each test harness adapter.

2. GENERAL TOOL

TOOL NAME | REMARKS
Steering wheel puller | Used for removing the steering wheel.
TORX® T40 | Used for removing and installing the beam steering COMPL.
Circuit tester | Used for measuring resistance, voltage and current.

AIRBAG SYSTEM > Airbag Connector
PROCEDURE
1. POWER SUPPLY
1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Push the slide lock (a) in the direction of arrow.

(2)

With the slide lock pushed, disconnect the connector.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Holding the connector, push it in securely until a clicking sound is heard.

2. AIRBAG CONTROL MODULE
1.

How to disconnect:

(1)

Push the lock lever plate (a).

(2)

While holding down the lock lever plate (a), pull the lever (b) toward you.

(3)

Pull out the connector.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Insert the connector and push the lock lever in securely.

3. DRIVER’S AIRBAG MODULE (ROLL CONNECTOR)
1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Pull the slide lock (a) in the direction of arrow.

(2)

With the slide lock pulled, disconnect the connector.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Holding the connector, push it in securely until a clicking sound is heard.

4. PASSENGER’S AIRBAG MODULE AND REAR SEAT BELT PRETENSIONER
1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Pull the slide lock (a) in the direction of arrow.

(2)

With the slide lock pulled, disconnect the connector.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Holding the connector, push it in securely until a clicking sound is heard.

5. DRIVER’S AIRBAG MODULE AND CURTAIN AIRBAG MODULE
1.

How to disconnect:

(1)

Using a flat tip screwdriver, pry the push lock upward to unlock.

(2)

Pull the connector to disconnect from the airbag module assembly or the retractor assembly.

2.

How to connect:

- Be sure to insert the connector in until it is locked.

- Press in the push lock securely. Then pull it gently to make sure that it is locked.

Connect the connector in the reverse order of disconnecting. At this time, be sure to insert until a clicking sound is heard.

6. EACH IMPACT SENSOR

The sensor shapes vary depending on the locations.

1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Pull the lock arm (a).

(2)

While pressing down the lock arm (a), hold the outer part of connector to disconnect the connector.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Insert the connector, and push the lock arm securely until a clicking sound is heard.

7. Side impact sensor (front door) COUPLING HARNESS CONNECTOR (BETWEEN AIRBAG REAR HARNESS AND DOOR HARNESS)
1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Pull the slide lock (a) in the direction of arrow.

(2)

With the slide lock pulled, disconnect the connector.

2.

How to connect:

- The outer part (a) returns to the original position. Therefore do not touch the outer part.

- Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Holding the connector, push it in securely until a clicking sound is heard.

8. SIDE AIRBAG MODULE
1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Pull the lock arm (a) one step while pushing.

(2)

Holding outer part, pull it one step in the direction of arrow.

(3)

Push the lock arm again.

(4)

Holding outer part, pull it in the direction of arrow to disconnect the connector.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Holding the connector, push it in securely until a clicking sound is heard.

9. BUCKLE SWITCH RH
1.

How to disconnect:

When pulling the slide lock or disconnecting connector, be sure to hold the connector, not the harness.

(1)

Move the slide lock (A) in the direction of arrow and hold it.

(2)

While holding the slide lock (A), pull the connector (B) in the direction of arrow.

2.

How to connect:

Be sure to insert the connector in until it is locked. Then pull it gently to make sure that it is locked.

Holding the connector, push it in securely until a clicking sound is heard.

10. OCCUPANT DETECTION SYSTEM (BETWEEN AIRBAG REAR HARNESS AND SEAT HARNESS)

Refer to “OCCUPANT DETECTION SYSTEM” section. OCCUPANT DETECTION(DIAGNOSTICS)>Airbag Connector>PROCEDURE > OCCUPANT DETECTION SYSTEM (BETWEEN AIRBAG REAR HARNESS AND SEAT HARNESS)

11. KNEE AIRBAG MODULE, FRONT SEAT BELT PRETENSIONER, ADAPTIVE FORCE LIMITER & LAP SEAT BELT PRETENSIONER
1.

How to disconnect:

(1)

Using a flat tip screwdriver, pry the push lock upward to unlock.

(2)

Pull the connector to disconnect from the airbag module assembly.

2.

How to connect:

- Be sure to insert the connector in until it is locked.

- Press in the push lock securely. Then pull it gently to make sure that it is locked.

Connect the connector in the reverse order of disconnecting. At this time, be sure to insert until a clicking sound is heard.

AIRBAG SYSTEM > Inspection Locations after a Collision
INSPECTION

If the vehicle is involved in a collision, even if it is a slight collision, be sure to check the following systems.

1. DRIVER’S AIRBAG MODULE ASSEMBLY
1.

Frontal collision (driver’s airbag module assembly activated)

1. Replace the following parts with new ones.

   - Airbag control module

   - Driver’s airbag module

   - Knee airbag module

   - Passenger’s airbag module (if deployed)

   - Curtain airbag module (right and left / if deployed)

   - Front seat belt pretensioner & adaptive force limiter (right and left)

   - Lap seat belt pretensioner (right and left)

   - Locking tongue (front seat) (right and left)

   - Rear seat belt pretensioner (right and left outer side)

   - Locking tongue (rear seat) (right and left outer side)

   - Front impact sensor (LH and RH)

   - Instrument panel assembly (because it is integrated with passenger’s airbag module) (if passenger’s airbag module is deployed)

   - Steering wheel assembly

   - Column assembly steering

   - Steering roll connector

2. Visually inspect the following items and replace any damaged part with a new one.

   - Side airbag module

   - Side impact sensor (center pillar)

   - Cover front seat backrest

   - Seat pad assembly backrest

   - Seat frame assembly backrest

   - Seat frame assembly cushion

   - Seat position sensor (front seat) (right and left)

   - Universal joint

   - Steering gearbox

   - Beam COMPL steering

   - Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

   - Harnesses and connectors on body side that are linked to the replaced parts

2.

Frontal collision (driver’s airbag module not activated)

Visually inspect the following items and replace any damaged or cracked part with a new one.

Specially inspect the damage of airbag module body, mounting bracket and harness connector.

- Driver’s airbag module

- Knee airbag module

- Passenger’s airbag module

- Front seat belt pretensioner & adaptive force limiter (right and left)

- Lap seat belt pretensioner (right and left)

- Locking tongue (front seat) (right and left)

- Seat position sensor (front seat) (right and left)

- Rear seat belt pretensioner (right and left outer side)

- Locking tongue (rear seat) (right and left outer side)

- Front impact sensor (LH and RH)

- Instrument panel assembly (because it is integrated with passenger’s airbag module)

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

3.

No frontal collision

- Visually inspect the airbag modules for damage or contamination and replace any faulty part with a new one.

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

2. KNEE AIRBAG MODULE
1.

Frontal collision (knee airbag module activated)

1. Replace the following parts with new ones.

   - Airbag control module

   - Driver’s airbag module

   - Knee airbag module

   - Passenger’s airbag module (if deployed)

   - Curtain airbag module (right and left / if deployed)

   - Front seat belt pretensioner & adaptive force limiter (right and left)

   - Lap seat belt pretensioner (right and left)

   - Locking tongue (front seat) (right and left)

   - Rear seat belt pretensioner (right and left outer side)

   - Locking tongue (rear seat) (right and left outer side)

   - Front impact sensor (LH and RH)

   - Instrument panel assembly (because it is integrated with passenger’s airbag module) (if passenger’s airbag module is deployed)

   - Steering wheel

   - Column assembly steering

   - Steering roll connector

2. Visually inspect the following items and replace any damaged part with a new one.

   - Side airbag module

   - Side impact sensor (center pillar)

   - Cover front seat backrest

   - Seat pad assembly backrest

   - Seat frame assembly backrest

   - Seat frame assembly cushion

   - Seat position sensor (front seat) (right and left)

   - Universal joint

   - Steering gearbox

   - Beam COMPL steering

   - Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

   - Harnesses and connectors on body side that are linked to the replaced parts

2.

Frontal collision (knee airbag module not activated)

Visually inspect the following items and replace any damaged or cracked part with a new one.

Specially inspect the damage of airbag module body, mounting bracket and harness connector.

- Driver’s airbag module

- Knee airbag module

- Passenger’s airbag module

- Front seat belt pretensioner & adaptive force limiter (right and left)

- Lap seat belt pretensioner (right and left)

- Locking tongue (front seat) (right and left)

- Seat position sensor (front seat) (right and left)

- Rear seat belt pretensioner (right and left outer side)

- Locking tongue (rear seat) (right and left outer side)

- Front impact sensor (LH and RH)

- Instrument panel assembly (because it is integrated with passenger’s airbag module)

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

3.

No frontal collision

- Visually inspect the airbag modules for damage or contamination and replace any faulty part with a new one.

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

3. PASSENGER’S AIRBAG MODULE
1.

Frontal collision (passenger’s airbag module activated)

1. Replace the following parts with new ones.

   - Airbag control module

   - Driver’s airbag module

   - Knee airbag module

   - Passenger’s airbag module

   - Curtain airbag module (right and left / if deployed)

   - Front seat belt pretensioner & adaptive force limiter (right and left)

   - Lap seat belt pretensioner (right and left)

   - Locking tongue (front seat) (right and left)

   - Rear seat belt pretensioner (right and left outer side)

   - Locking tongue (rear seat) (right and left outer side)

   - Front impact sensor (LH and RH)

   - Instrument panel assembly (because it is integrated with passenger’s airbag module)

   - Steering wheel

   - Column assembly steering

   - Steering roll connector

2. Visually inspect the following items and replace any damaged part with a new one.

   - Side airbag module

   - Side impact sensor (center pillar)

   - Cover front seat backrest

   - Seat pad assembly backrest

   - Seat frame assembly backrest

   - Seat frame assembly cushion

   - Seat position sensor (front seat) (right and left)

   - Universal joint

   - Steering gearbox

   - Beam COMPL steering

   - Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

   - Harnesses and connectors on body side that are linked to the replaced parts

2.

Frontal collision (passenger’s airbag module not activated)

Visually inspect the following items and replace any damaged or cracked part with a new one.

Specially inspect the damage of airbag module body, mounting bracket and harness connector.

- Driver’s airbag module

- Knee airbag module

- Passenger’s airbag module

- Front seat belt pretensioner & adaptive force limiter (right and left)

- Lap seat belt pretensioner (right and left)

- Locking tongue (front seat) (right and left)

- Seat position sensor (front seat) (right and left)

- Rear seat belt pretensioner (right and left outer side)

- Locking tongue (rear seat) (right and left outer side)

- Front impact sensor (LH and RH)

- Instrument panel assembly (because it is integrated with passenger’s airbag module)

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

3.

No frontal collision

- Visually inspect the airbag modules for damage or contamination and replace any faulty part with a new one.

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

4. SIDE AIRBAG MODULE
1.

Side impact (side airbag module activated)

1. Replace the following parts with new ones.

   - Airbag control module

   - Side impact sensor (under the rear center seat)

   - Plate sensor cover Side impact sensor (under the rear center seat)

   - Side impact sensor (front door) (collision side)

   - Pad front door inner (collision side)

   - Front seat belt pretensioner & adaptive force limiter (collision side / if deployed)

   - Lap seat belt pretensioner (collision side / if deployed)

   - Locking tongue (front seat) (if deployed)

   - Rear seat belt pretensioner (collision side / if deployed)

   - Locking tongue (rear seat) (if deployed)

   - Side airbag module (collision side)

   - Side impact sensor (center pillar) (collision side)

   - Curtain airbag module (collision side)

   - Side impact sensor (rear wheel house) (collision side)

   - Cover front seat backrest

   - Seat pad assembly backrest

   - Seat frame assembly backrest

   - Seat frame assembly cushion

   - Trim panel ‐ roof assembly

   - Trim panel for each pillar (collision side)

2. Visually inspect the following items and replace any damaged part (collision side) with a new one.

   - Headrest assembly

   - Bushing headrest

   - Slide rail assembly outside

   - Slide rail assembly inside

   - Cover hinge outside

   - Cover hinge inside

   - Knob lifter

   - Knob hinge reclining

   - Front seat belt pretensioner & adaptive force limiter (if not deployed)

   - Lap seat belt pretensioner (if not deployed)

   - Locking tongue (front seat) (if not deployed)

   - Seat position sensor (front seat) (right and left)

   - Rear seat belt pretensioner (if not deployed)

   - Locking tongue (rear seat) (if not deployed)

   - Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

   - Harnesses and connectors on body side that are linked to the replaced parts

2.

Side impact (side airbag module not activated)

Visually inspect the following items and replace any damaged or cracked part (collision side) with a new one.

Specially inspect the damage of airbag module body, mounting bracket and harness connector.

- Cover front seat backrest

- Seat pad assembly backrest

- Seat frame assembly backrest

- Seat frame assembly cushion

- Seat position sensor (front seat) (right and left)

- Side impact sensor (under the rear center seat)

- Plate sensor cover Side impact sensor (under the rear center seat)

- Side impact sensor (front door)

- Pad front door inner

- Side airbag module

- Side impact sensor (center pillar)

- Curtain airbag module

- Side impact sensor (rear wheel house)

- Front seat belt pretensioner & adaptive force limiter (if not deployed)

- Lap seat belt pretensioner (if not deployed)

- Locking tongue (front seat) (if not deployed)

- Rear seat belt pretensioner (if not deployed)

- Locking tongue (rear seat) (if not deployed)

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

3.

No side impact

- Visually inspect the airbag modules for contamination and replace any faulty part with a new one.

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

5. CURTAIN AIRBAG MODULE
1.

Side impact or roll over (curtain airbag module activated)

1. Replace the following parts with new ones.

   - Airbag control module

   - Side impact sensor (under the rear center seat)

   - Plate sensor cover Side impact sensor (under the rear center seat)

   - Side airbag module (collision side)

   - Curtain airbag module (collision side)

   - Front seat belt pretensioner & adaptive force limiter (collision side / if deployed)

   - Lap seat belt pretensioner (collision side / if deployed)

   - Locking tongue (front seat) (if deployed)

   - Seat position sensor (front seat) (right and left)

   - Rear seat belt pretensioner (collision side / if deployed)

   - Locking tongue (rear seat) (if deployed)

   - Side impact sensor (front door) (collision side)

   - Pad front door inner (collision side)

   - Side impact sensor (center pillar) (collision side)

   - Side impact sensor (rear wheel house) (collision side)

   - Cover front seat backrest

   - Seat pad assembly backrest

   - Seat frame assembly backrest

   - Seat frame assembly cushion

   - Trim panel sub assembly

   - Trim panel for each pillar (collision side)

   - Airbag bracket (model with sunroof) (collision side)

2. Visually inspect the following items and replace any damaged part (collision side) with a new one.

   - Assist rail front and rear

   - Bracket assist rail front and rear

   - Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

   - Harnesses and connectors on body side that are linked to the replaced parts

2.

Side impact (curtain airbag module not activated)

Visually inspect the following items and replace any damaged or cracked part (collision side) with a new one.

Specially inspect the damage of airbag module body, mounting bracket and harness connector.

- Trim panel sub assembly

- Trim panel for each pillar

- Curtain airbag module

- Side impact sensor (under the rear center seat)

- Plate sensor cover Side impact sensor (under the rear center seat)

- Side impact sensor (front door)

- Pad front door inner

- Side impact sensor (center pillar)

- Side impact sensor (rear wheel house)

- Front seat belt pretensioner & adaptive force limiter (if not deployed)

- Lap seat belt pretensioner (if not deployed)

- Locking tongue (front seat) (if not deployed)

- Seat position sensor (front seat) (right and left)

- Rear seat belt pretensioner (if not deployed)

- Locking tongue (rear seat) (if not deployed)

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

3.

No side impact

- Visually inspect the airbag covers for damage or contamination and replace any faulty part with a new one.

- Passenger’s seat occupant detection system (Perform the inspection following the diagnostic procedure in the “OCCUPANT DETECTION (DIAGNOSTICS)” section.) OCCUPANT DETECTION(DIAGNOSTICS)>Basic Diagnostic Procedure>PROCEDURE

6. AIRBAG CONTROL MODULE

Check for the following, and replace the damaged parts with new parts.

- Control module is cracked or deformed.

- Connector is scratched, cracked or deformed.

- Driver’s airbag module has been activated.

- Knee airbag module has been activated.

- Passenger’s airbag module has been activated.

- Side airbag module has been activated.

- Curtain airbag module has been activated.

- Front seat belt pretensioner & adaptive force limiter has been activated.

- Lap seat belt pretensioner has been activated.

- Locking tongue (front seat) has been activated.

- Rear seat belt pretensioner has been activated.

- Locking tongue (rear seat) has been activated.

7. Front impact sensor

If the section of vehicle as shown in the figure is damaged, check the following items and replace the damaged parts with new parts.

- Front impact sensor is cracked or deformed.

- Connector is scratched, cracked or deformed.

- Driver’s airbag module, knee airbag module, passenger’s airbag module and curtain airbag module have been activated.

8. EACH SIDE IMPACT SENSOR

If the section of vehicle as shown in the figure is damaged, check the following items and replace the damaged parts with new parts.

- Side impact sensor (front door) , pad front door inner, Side impact sensor (center pillar), Side impact sensor (under the rear center seat), plate sensor cover Side impact sensor (under the rear center seat) and Side impact sensor (rear wheel house) are cracked or deformed.

- Mounting bracket is cracked or deformed.

- Connector is scratched, cracked or deformed.

- Side airbag module or curtain airbag module has been activated. (Operating side)

9. ROLL CONNECTOR

Check for the following, and replace the damaged parts such as cracks, deformation, etc. with new parts.

- Combination switch

- Steering roll connector

10. CHECK STEERING SYSTEM

For steering wheel, column assembly steering, universal joint, and steering gearbox, check the following items, and if there is anything out of standard value, it is considered to be damaged. If so, replace it with a new part.

- Check the following items for the column assembly steering. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Column>INSPECTION

  - Mounting conditions and deflection of front and rear, upward and downward directions of the steering wheel and column assembly steering.

  - Deflection of front and rear, upward and downward directions, and mounting condition to vehicle body of the column assembly steering. (After a collision, absorbing part of the column assembly steering may have been operated.)

- Check for deflection and the swing load of the universal joint. POWER ASSISTED SYSTEM (POWER STEERING)>Universal Joint>INSPECTION

- Check the following items for the steering gearbox. POWER ASSISTED SYSTEM (POWER STEERING)>Electric Power Steering Gearbox>INSPECTION

  - Rack sliding resistance and deflection

  - Input shaft play

  - Rotational resistance of gearbox

11. DRIVER’S SEAT

- Do not remove the slide rail and seat position sensor from the seat cushion frame. If the slide rail and seat position sensor have been removed, be sure to replace the seat frame assembly cushion as a whole unit.

- If scratches, cracks or deformation are detected, be sure to replace the seat frame assembly cushion as a whole unit.

1.

Check for the following, and replace the damaged parts with new parts.

- Body or bracket of the seat belt INN front is scratched, cracked or deformed.

- Frame assembly is cracked or deformed.

- Headrest assembly for deformation or play.

- If the seat surface is damaged or frayed, replace the cover with a new part.

- If the seat surface and seat heater unit are replaced, replace the hog ring and hang wire with new parts.

2.

Use the Subaru Select Monitor to check whether the seat position sensor is operating normally. AIRBAG(DIAGNOSTICS)>Data Monitor>OPERATION

12. PASSENGER’S SEAT

Do not disassemble the seat frame assembly cushion, slide rail, seat position sensor and load sensor, which are integrated in an assembly component. If scratches, cracks or deformation are detected, be sure to replace the part as an assembly.

1.

Check for the following, and replace the damaged parts with new parts.

- Body or bracket of the seat belt INN front is scratched, cracked or deformed.

- Seat frame assembly backrest is cracked or deformed.

- Headrest assembly for deformation or play.

- If the seat surface is damaged or frayed, replace the cover with a new part.

- If the seat surface and seat heater unit are replaced, replace the hog ring and hang wire with new parts.

2.

When the passenger’s seat is removed (including the case that the bolts are loosened), perform [Rezero] of the occupant detection system. OCCUPANT DETECTION(DIAGNOSTICS)>Rezero

3.

When the passenger seat surface has been removed or replaced, make sure that the occupant detection system operates normally.

4.

Use the Subaru Select Monitor to check whether the seat position sensor is operating normally. AIRBAG(DIAGNOSTICS)>Data Monitor>OPERATION

5.

Use the Subaru Select Monitor to check whether the passenger’s seat belt buckle switch is operating normally. AIRBAG(DIAGNOSTICS)>Data Monitor>OPERATION

13. INSPECTION OF OTHER PARTS

Check for the following parts, and replace the damaged parts with new parts.

1.

Check the following parts equipped with the direct type connector for damage, and also check each harness for pinch and connector damage. Replace the main harness as a unit if damage is found.

- Driver’s airbag module

- Knee airbag module

- Curtain airbag module

- Front seat belt pretensioner & adaptive force limiter

- Lap seat belt pretensioner

2.

Check the seat cushion, backrest, slide rail and headrest for installation condition and looseness.

3.

If any break or fray is found in the cover front seat backrest of the driver’s seat or passenger’s seat, the side airbag system may not operate normally. In this case, replace the cover front seat backrest with a new part.

4.

If the securing clip mounting area of curtain airbag module or the bracket assist rail is deformed or cracked, replace the defective part. In addition, if replacing the securing clip of curtain airbag module, always replace the curtain airbag module with a new part.

AIRBAG SYSTEM > Driver’s Airbag Module
REMOVAL

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Position the front wheels straight ahead.

2.

Turn the ignition switch to OFF.

3.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

4.

Remove the driver’s airbag module.

(1)

Using a hexagon wrench etc. wrapped by protective tape, insert the snap pins and release the locks (three locations).

(2)

Disconnect the horn harness and airbag connector, and remove the driver’s airbag module. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > DRIVER’S AIRBAG MODULE AND CURTAIN AIRBAG MODULE

| Meaning of pictograms indicated on the label
(a) | Flammable explosive substance encapsulated parts; be careful of handling.
(b) | Indicates that this part is an airbag module.
(c) | Before handling, always refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM” in the service manual. For the disposal procedures of the airbag modules, refer to “Airbag Module Disposal”.
(d) | Do not disassemble the airbag module.

AIRBAG SYSTEM > Driver’s Airbag Module
INSTALLATION

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Do not allow harness and connectors to interfere or get tangled up with other parts.

1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Airbag module is cracked or deformed.

- Harness and/or connector is cracked, deformed or open.

- Harness wire is exposed.

- The steering wheel is in the way, making it difficult to install the airbag module.

- The clearance between the driver’s airbag module and steering wheel is not constant.

2.

Install the driver’s airbag module.

- Make sure that the snap pin is securely placed inside the guide before installing the airbag module.

- Be sure to insert the connector in completely until it is locked.

- Press in the push lock of the direct type connector securely. Then pull it gently to make sure that it is locked.

- After the airbag module is installed, make sure that the airbag module locks (three positions) are securely locked.

(1)

Connect the airbag connector to the airbag module securely.

(2)

Connect the horn harness.

(3)

Press in the locks (three positions) to install the airbag module.

3.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

AIRBAG SYSTEM > Knee Airbag Module
REMOVAL

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Do not allow harness and connectors to interfere or get tangled up with other parts.

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the cover LWR driver. EXTERIOR/INTERIOR TRIM>Instrument Panel Lower Cover>REMOVAL

4.

Remove the knee airbag module.

(1)

Disconnect the connector of knee airbag module. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > KNEE AIRBAG MODULE, FRONT SEAT BELT PRETENSIONER, ADAPTIVE FORCE LIMITER & LAP SEAT BELT PRETENSIONER

(2)

Remove the data link connector.

(3)

Remove the nuts, and remove the knee airbag module.

| Meaning of pictograms indicated on the label
(a) | Flammable explosive substance encapsulated parts; be careful of handling.
(b) | Indicates that this part is an airbag module.
(c) | Before handling, always refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM” in the service manual. For the disposal procedures of the airbag modules, refer to “Airbag Module Disposal”.
(d) | Do not disassemble the airbag module.

AIRBAG SYSTEM > Knee Airbag Module
INSTALLATION

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Do not allow harness and connectors to interfere or get tangled up with other parts.

1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Knee airbag module is cracked or deformed.

- Claw portion of the metallic case of knee airbag module is not aligned with the plastic cover.

- Knee airbag module bracket is cracked or deformed.

- Harness and/or connector is cracked, deformed or open.

- Harness wire is exposed.

- Depending on the condition of the beam steering COMPL, installation of the knee airbag module is difficult.

2.

Install the knee airbag module.

- Be sure to insert the connector in completely until it is locked.

- Press in the push lock of the direct type connector securely. Then pull it gently to make sure that it is locked.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Install the data link connector.

4.

Install the cover LWR driver.

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

AIRBAG SYSTEM > Passenger’s Airbag Module
REMOVAL

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

- Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

- For the power seat model, remove the console box before removing the battery ground terminal.

3.

Remove the instrument panel assembly. EXTERIOR/INTERIOR TRIM>Instrument Panel Assembly>REMOVAL

4.

Remove the tapping screws and release the claws, and remove the passenger’s airbag module.

| Meaning of pictograms indicated on the label
(a) | Flammable explosive substance encapsulated parts; be careful of handling.
(b) | Indicates that this part is an airbag module.
(c) | Before handling, always refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM” in the service manual. For the disposal procedures of the airbag modules, refer to “Airbag Module Disposal”.
(d) | Do not disassemble the airbag module.

AIRBAG SYSTEM > Passenger’s Airbag Module
INSTALLATION

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Do not allow harness and connectors to interfere or get tangled up with other parts.

- When reusing the tether clip on the upper part of the trim panel ‐ front pillar UPR, check that there is no damage to the tether clip. If the tether clip is damaged, always replace it with a new tether clip. If the tether clip is damaged, its holding force is reduced and the trim panel ‐ front pillar UPR may come off.

1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Passenger’s airbag lid (instrument panel surface) is cracked or deformed.

- Airbag module is cracked or deformed.

- Harness and/or connector is cracked, deformed or open.

- Harness wire is exposed.

- Mounting bracket is cracked or deformed.

2.

Install the passenger’s airbag module, and connect the connector.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Install the instrument panel assembly. EXTERIOR/INTERIOR TRIM>Instrument Panel Assembly>INSTALLATION

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

After connecting the battery sensor terminal, place the select lever in the “P” position.

AIRBAG SYSTEM > Side Airbag Module
REMOVAL

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

For models with power seat, remove the slide rail installing bolt before removing the battery ground terminal.

After the bolts are removed, slide the seat to the middle position in order to make it easier to take out of the vehicle.

3.

Remove the front seats. SEATS>Front Seat>REMOVAL

4.

Remove the belt assembly front INN. SEAT BELT SYSTEM>Front Seat Belt>REMOVAL > BELT ASSEMBLY FRONT INN

5.

Separate the backrest assembly and the seat cushion assembly. SEATS>Front Seat>DISASSEMBLY

6.

Remove the side airbag module.

Do not open the protective cover of the side airbag module. If any damage is present in the protective cover or the cloth of side airbag module comes out from the protective cover slit, replace the side airbag module with a new part.

(1)

Remove the plastic fastener at the back side (bottom) of backrest assembly.

(2)

Open the fastener at the rear side of backrest assembly.

(3)

Remove the hexagon cap nut and nuts.

(4)

While taking care not to damage the airbag protective cover, remove the side airbag module.

| Meaning of pictograms indicated on the label
(a) | Flammable explosive substance encapsulated parts; be careful of handling.
(b) | Indicates that this part is an airbag module.
(c) | Before handling, always refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM” in the service manual. For the disposal procedures of the airbag modules, refer to “Airbag Module Disposal”.
(d) | Do not disassemble the airbag module.

AIRBAG SYSTEM > Side Airbag Module
INSTALLATION

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Make sure that the side airbag module is installed as shown in the figure.

  (1) | Seat pad ASSY backrest | (3) | Side airbag module inflator | (5) | Cover front seat backrest
  (2) | Seat frame ASSY backrest | (4) | Nut | (6) | Side airbag guide cloth

Besides, if the cover front seat backrest is not installed securely, the side airbag may not be activated properly, therefore keep strictly to the following procedures.

- Do not reuse the mounting bolts and nuts of the airbag module.

  Always replace with a new specified nut.

- Be careful not to stain or damage the cover front seat backrest during assembly.

- Do not reuse hog rings.

- Secure the hog ring using hog ring pliers.

- Install the hog rings to the specified points securely and make sure that there is no wrinkle or twisting on the cover front seat backrest.

1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Make sure that there is no foreign matter on side airbag module.

- Front seat, airbag module and mounting bracket are damaged or deformed.

- Harness and/or connector is cracked, deformed or open.

- Harness wire is exposed.

2.

Install the side airbag module to the seat frame assembly backrest.

Tightening torque:

6 N·m (0.6 kgf-m, 4.4 ft-lb)

3.

Assemble the front seat. SEATS>Front Seat>ASSEMBLY

After restoring the seat, operate the reclining and sliding mechanisms to check that the side airbag harness is not caught.

4.

Install the belt assembly front INN. SEAT BELT SYSTEM>Front Seat Belt>INSTALLATION > BELT ASSEMBLY FRONT INN

5.

Install the front seat to the body. SEATS>Front Seat>INSTALLATION

If the passenger’s seat bolts are loosened or the seat is removed, be sure to perform [Rezero] for the occupant detection system after installing the seat to the vehicle.

6.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

7.

Perform [Rezeroing] for the occupant detection system. OCCUPANT DETECTION(DIAGNOSTICS)>Rezero

AIRBAG SYSTEM > Curtain Airbag Module
REMOVAL

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

- Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

- For models with the power seat, move the seat to the front-most position before removing the battery ground terminal.

3.

Remove the trim panel sub assembly. EXTERIOR/INTERIOR TRIM>Roof Trim>REMOVAL

4.

Remove the curtain airbag module.

- Be careful not to damage the curtain airbag module during removal.

- The curtain airbag module cannot be reused if removed from the vehicle once, even if it has not operated yet.

- Remove the modules in order starting from the vehicle front.

(1)

Disconnect the curtain airbag module connector. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > DRIVER’S AIRBAG MODULE AND CURTAIN AIRBAG MODULE

(2)

Remove all the bolts and clips, and remove the curtain airbag module.

| Meaning of pictograms indicated on the label
(a) | Flammable explosive substance encapsulated parts; be careful of handling.
(b) | Indicates that this part is an airbag module.
(c) | Before handling, always refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM” in the service manual. For the disposal procedures of the airbag modules, refer to “Airbag Module Disposal”.
(d) | Do not disassemble the airbag module.

Remove the securing clip of curtain airbag module in the following procedures.

1. Using a pair of nippers, cut off the clip base (a).

2. Remove the clip pin while holding the lock (b) with needle nose pliers.

3. Release the locks (c) of the clips bushing at two locations at the top and bottom completely using thin flat head screwdriver (d), and remove the clip bushing.

AIRBAG SYSTEM > Curtain Airbag Module
INSTALLATION

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- When installing the curtain airbag module, install a specified part at specified place.

- Be careful not to damage the curtain airbag module during installation.

- The curtain airbag module cannot be reused if removed from the vehicle once, even if it has not operated yet.

- Make sure that there are no foreign matter on airbag module.

- If deformation or crack is found in the bracket assist rail by visual check, replace the defective part.

- If deformation is found in the clip mounting holes of the side rail and rear quarter metal sections, repair or replace the defective part.

  (a) | If no deformation is found, install a new curtain airbag module.
  (b) | If the amount of deformation is 0.5 ‐ 1 mm (0.02 ‐ 0.04 in), correct the deformed section to be flat and install the curtain airbag module with a new securing clip.
  (c) | If deformation is 1 mm (0.04 in) or more, replace the deformed part together with the panel. Refer to the repair manual for body panel replacement.

- When reusing the tether clip on the upper part of the trim panel assembly A pillar, check that there is no damage to the tether clip. If the tether clip is damaged, always replace it with a new tether clip. If the tether clip is damaged, its holding force is reduced and the trim panel assembly A pillar may come off.

- Do not reuse the upper clips of the trim panel assembly B pillar UPR. Once the clip is removed, its holding force is reduced. Be sure to replace it with a new clip.

- For installation of the stereo camera cover assembly, refer to “INSTALLATION”, “Stereo Camera” in the “EyeSight” section and observe the precautions for installation. EyeSight>Stereo Camera>INSTALLATION

1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Airbag cover is scratched or torn.

- Harness and/or connector is cracked, deformed or open.

- Harness wire is exposed.

- Mounting bracket and securing clip are cracked or deformed.

2.

Install the curtain airbag module.

- Be sure to insert the connector in completely until it is locked.

- Press in the push lock of the direct type connector securely. Then pull it gently to make sure that it is locked.

- Do not reuse the curtain airbag module of which clips have been removed.

- Make sure that the curtain airbag module is installed so that it is not twisted 360° partially.

- Press the clip pin securely into the clip bushing.

  After pressing the clip pin securely, make sure that the heights of the clip bushing top surface and the clip pin top surface are 9.9±0.2 mm (0.39±0.01 in).

  (a) | Body panel
  (b) | Plastic cover or plastic spacer
  (c) | Airbag module tab portion

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Install the trim panel sub assembly. EXTERIOR/INTERIOR TRIM>Roof Trim>INSTALLATION

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

AIRBAG SYSTEM > Airbag Control Module
REMOVAL

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Do not disassemble the airbag control module.

- If the airbag control module is deformed or if there is any trace of water on the module, replace the airbag control module with a new one.

- Do not drop the airbag control module.

- After removal, keep the airbag control module on a dry, clean surface away from moisture, heat and dust.

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

3.

Remove the heater control assembly. AIR CONDITIONER>Control Panel>REMOVAL

4.

Remove the cover assembly front and the console box assembly. EXTERIOR/INTERIOR TRIM>Console Box>REMOVAL

5.

Remove the right and left cover center sides.

(1)

Remove the screws.

(2)

Release the claws and clips and pull the cover center side to remove.

6.

Remove the duct console center. AIR CONDITIONER>Air Vent Duct>REMOVAL>CONSOLE DUCT>CENTER

7.

Remove the duct console front and the tray center UPR as a unit. EXTERIOR/INTERIOR TRIM>Center Console>REMOVAL

8.

Remove the airbag control module.

(1)

Disconnect the connector from airbag control module. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > AIRBAG CONTROL MODULE

(2)

Remove the bolt and nuts and remove the airbag control module.

AIRBAG SYSTEM > Airbag Control Module
INSTALLATION
1.

Before installation, inspect the following items and replace any faulty part with a new part.

- Control module is deformed.

- Control module connector is damaged.

2.

Install the airbag control module.

Do not reuse the bolt and nut.

Always replace with the specified new bolts and nuts.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

3.

Install the duct console front and the tray center UPR as a unit.

4.

Install the duct console center.

5.

Install the cover center side on the left and right sides.

6.

Install the cover assembly front and the console box assembly.

Tightening torque:

Console box: 6.5 N·m (0.7 kgf-m, 4.8 ft-lb)

7.

Install the heater control assembly.

8.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

After connecting the battery sensor terminal, place the select lever in the “P” position.

AIRBAG SYSTEM > Impact Sensor
REMOVAL
1. Front impact sensor

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the Front impact sensor.

(1)

Remove the clips and remove the air intake duct (rear). (When removing the sensor RH)

(2)

Remove the bolt, and then remove Front impact sensor.

(3)

Disconnect the Front impact sensor connector. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > EACH IMPACT SENSOR

2. Side impact sensor (front door)

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- When Side impact sensor (front door) is removed, always replace Side impact sensor (front door) with a new part. If it is reused, sealing capability on the contacting surface of door panel may be insufficient and impact pressure may not be detected correctly.

1.

Operate the power window switch to close the front door glass.

2.

Turn the ignition switch to OFF.

3.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

4.

Remove the trim panel front door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > FRONT DOOR

5.

Remove the sealing cover door front. EXTERIOR BODY PANELS>Sealing Cover>REMOVAL

6.

Remove the Side impact sensor (front door) .

- Do not reuse Side impact sensor (front door) that have been removed. Always replace Side impact sensor (front door) with a new part.

- The nuts cannot be removed from Side impact sensor (front door) . Do not remove the mounting nuts.

- If it is removed with an excessive force, the panel assembly front door may be deformed. Also, if the clip is damaged, replace it with a new clip.

(1)

Remove the pad front door inner (a).

(2)

Loosen the nuts, and remove Side impact sensor (front door) with the claws (b) pressed.

(3)

Disconnect the airbag connector and remove Side impact sensor (front door) . AIRBAG SYSTEM>Airbag Connector>PROCEDURE > SIDE IMPACT SENSOR (FRONT DOOR)

3. Side impact sensor (center pillar)
1.

Move the seat on the side where Side impact sensor (center pillar) will be removed to the front-most position.

This is to remove the seat belt retractor assembly.

2.

Turn the ignition switch to OFF.

3.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

For models with the power seat, move the seat to the front-most position before removing the battery ground terminal.

4.

Remove the cover side sill front, the cover side sill rear UPR, and the trim panel assembly B pillar LWR. (Side where Side impact sensor (center pillar) will be removed) EXTERIOR/INTERIOR TRIM>Lower Inner Trim>REMOVAL

5.

Remove the seat belt retractor. (Side where Side impact sensor (center pillar) will be removed)

(1)

Turn over the floor mat to disconnect the following connectors. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > KNEE AIRBAG MODULE, FRONT SEAT BELT PRETENSIONER, ADAPTIVE FORCE LIMITER & LAP SEAT BELT PRETENSIONER

- Front seat belt pretensioner

- Adaptive force limiter

- Lap pretensioner

(2)

Remove the bolt to remove the seat belt retractor.

6.

Remove the nut, and then remove Side impact sensor (center pillar). AIRBAG SYSTEM>Airbag Connector>PROCEDURE > EACH IMPACT SENSOR

4. Side impact sensor (rear wheel house)

- Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

- Side impact sensor (under the rear center seat) for the airbag system is located under the front center of the rear seat cushion. Be careful not to apply strong impact to the sensor when working with the rear seat cushion removed.

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the rear seat cushion assembly. SEATS>Rear Seat>REMOVAL

4.

Remove the cover side sill rear UPR and the trim panel assembly apron. (Side where Side impact sensor (rear wheel house) will be removed) EXTERIOR/INTERIOR TRIM>Rear Quarter Trim>REMOVAL

5.

Remove the nut, and then remove Side impact sensor (rear wheel house). AIRBAG SYSTEM>Airbag Connector>PROCEDURE > EACH IMPACT SENSOR

5. Side impact sensor (under the rear center seat)

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the rear seat cushion assembly. SEATS>Rear Seat>REMOVAL

4.

Remove the cover side sill rear UPR. EXTERIOR/INTERIOR TRIM>Lower Inner Trim>REMOVAL

5.

Remove the Side impact sensor (under the rear center seat).

- Do not reuse mounting bolts.

- Do not detach Side impact sensor (under the rear center seat) from the bracket.

  If Side impact sensor (under the rear center seat) is removed from the bracket, be sure to replace it with a new part.

(1)

Turn over the floor mat rear, and remove the plate sensor cover Side impact sensor (under the rear center seat).

(2)

Disconnect the connector. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > EACH IMPACT SENSOR

(3)

Remove the bolt, and then remove Side impact sensor (under the rear center seat).

AIRBAG SYSTEM > Impact Sensor
INSTALLATION
1. Front impact sensor
1.

Before installation, inspect the following items and replace any faulty part with a new part.

- Front impact sensor is free from damage.

- Connector is free from damage.

2.

Attach the Front impact sensor.

- Do not reuse the bolt and nut.

  Always replace with the specified new bolts and nuts.

- When installing the sensor, insert the set pin on the backside of the sensor into the hole on the body side securely.

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

3.

Install the air intake duct (rear). (RH side only)

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2. Side impact sensor (front door)
1.

Before installation, inspect the following items and replace any faulty part with a new part.

- Side impact sensor (front door) or connector is damaged.

- Inner panel area of the panel COMPL door front is deformed.

- Side airbag module has been activated.

2.

Attach the Side impact sensor (front door) .

- Do not reuse Side impact sensor (front door) that have been removed. Always replace Side impact sensor (front door) with a new part.

- The nuts cannot be removed from Side impact sensor (front door) . Do not remove the mounting nuts.

- Thoroughly clean the sensor mounting area before installing the Side impact sensor (front door) .

- When installing Side impact sensor (front door) , be sure to fix the claws of Side impact sensor (front door) into the door panel.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Install the pad front door inner and sealing cover door front.

4.

Install the trim panel front door.

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

3. Side impact sensor (center pillar)
1.

Before installation, inspect the following items and replace any faulty part with a new part.

- Side impact sensor (center pillar) or connector is damaged.

- Side airbag module has been activated.

2.

Attach the Side impact sensor (center pillar).

- Do not reuse the bolt and nut.

  Always replace with the specified new bolts and nuts.

- When installing the sensor, insert the set pin on the backside of the sensor into the hole on the body side securely.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Install the seat belt retractor.

Tightening torque:

Front seat belt: SEAT BELT SYSTEM>General Description>COMPONENT > FRONT SEAT BELT

4.

Install the cover side sill front, the cover side sill rear UPR, and the trim panel assembly B pillar LWR.

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

4. Side impact sensor (rear wheel house)
1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Side impact sensor (rear wheel house) or connector is damaged.

- Curtain airbag module has been activated.

2.

Attach the Side impact sensor (rear wheel house).

- Do not reuse the bolt and nut.

  Always replace with the specified new bolts and nuts.

- When installing the sensor, insert the set pin on the backside of the sensor into the hole on the body side securely.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Install the cover side sill rear UPR and the trim panel assembly apron.

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

5. Side impact sensor (under the rear center seat)
1.

Before installation, inspect the following items and replace any faulty part with a new one.

- Side impact sensor (under the rear center seat) connector is damaged.

- Side impact sensor (under the rear center seat) bracket is damaged.

- Plate sensor cover Side impact sensor (under the rear center seat) is damaged.

- Side airbag or curtain airbag has been activated.

2.

Attach the Side impact sensor (under the rear center seat).

- Do not reuse bolts.

  Always replace with the specified new bolts and nuts.

- Do not detach Side impact sensor (under the rear center seat) from the bracket.

  If Side impact sensor (under the rear center seat) is removed from the bracket, be sure to replace it with a new part.

- When installing the plate sensor cover Side impact sensor (under the rear center seat), push the cover securely until it contacts the floor panel.

- If the plate sensor cover Side impact sensor (under the rear center seat) is too loose at its mounting portion and can be removed easily, replace the plate sensor cover Side impact sensor (under the rear center seat) with a new part.

- After installing the plate sensor cover Side impact sensor (under the rear center seat), make sure that the sensor harness is not caught.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

AIRBAG SYSTEM > Roll Connector
REMOVAL

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Position the front wheels straight ahead.

2.

Turn the ignition switch to OFF.

3.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

4.

Remove the driver’s airbag module. AIRBAG SYSTEM>Driver’s Airbag Module>REMOVAL

5.

Remove the steering wheel. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Wheel>REMOVAL

6.

Remove the column cover assembly. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Column>REMOVAL

7.

Remove the steering roll connector.

Make sure that the steering roll connector is not turned from the original position.

(1)

Disconnect the connector under the steering roll connector.

(2)

Release the claws and remove the steering roll connector.

(3)

Release the claws and separate the steering roll connector (a) and steering angle sensor (b).

AIRBAG SYSTEM > Roll Connector
INSTALLATION

If the steering wheel and steering angle sensor (steering roll connector) are removed, be sure to perform the following operations.

- Align the center position of the steering roll connector.

- Perform the neutral position setting of the steering angle sensor.

1.

Before attaching a new steering roll connector, apply a thin coat of grease contained in the connector onto the areas shown by the arrows.

2.

Install the steering roll connector.

Before attaching a new steering roll connector, confirm that the position is in neutral, and snap off the neutral pin.

3.

When reusing the steering roll connector, align the neutral position. AIRBAG SYSTEM>Roll Connector>ADJUSTMENT

4.

Install the column cover assembly.

5.

Install the steering wheel.

Tightening torque:

Steering wheel: 39 N·m (4 kgf-m, 28.8 ft-lb)

Clearance:

Between column cover assembly and steering wheel: 4 — 6 mm (0.16 — 0.24 in)

6.

Install the driver’s airbag module. AIRBAG SYSTEM>Driver’s Airbag Module>INSTALLATION

7.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

8.

Perform the neutral position setting of the steering angle sensor. VEHICLE DYNAMICS CONTROL (VDC)>VDC Control Module and Hydraulic Control Unit (VDCCM&H/U)>ADJUSTMENT > VDC SENSOR MIDPOINT SETTING MODE

AIRBAG SYSTEM > Roll Connector
INSPECTION
1. VISUAL INSPECTION

Check for the following, and replace the damaged parts with new parts.

- Combination switch is cracked or deformed.

- Steering roll connector is cracked or deformed.

2. CHECK STEERING ROLL CONNECTOR UNIT

- Do not rotate the steering roll connector to more than the specified number of turns. Otherwise, the roll connector internal wire may be broken.

- When determining the end stop, rotate the connector slowly without applying excessive force. Applying excessive force at the end stop may break the internal wire.

1.

Adjust the steering roll connector. AIRBAG SYSTEM>Roll Connector>ADJUSTMENT

2.

Set the steering roll connector to the central position.

3.

Connect the test harness to the connector E.

Preparation tool:

TEST HARNESS N (98299SA000)

- Connector E ‐ TEST HARNESS N (1N)

4.

With the following conditions, check the resistance between the test harness connector terminals.

- Perform the check with the steering roll connector centered (front wheels direct straightforward).

- Rotate the steering roll connector counterclockwise from the center (front wheels direct straightforward) to an end stop. Then, perform the check while rotating it clockwise to approximately 4.5 turns.

Preparation tool:

Circuit tester

Terminal No. | Inspection conditions | Standard
(2N) No. 1 — (2N) No. 2 | Always | Less than 1 Ω

The connector D is designed to short the terminals D1 and D2 when the connector is disconnected.

5.

Replace the steering roll connector with a new part if the inspection result is not within the standard value.

AIRBAG SYSTEM > Roll Connector
ADJUSTMENT
1. NEUTRAL POSITION ADJUSTMENT

- Do not rotate the steering roll connector to more than the specified number of turns. Otherwise, the roll connector internal wire may be broken.

- When determining the end stop, rotate the connector slowly without applying excessive force. Applying excessive force at the end stop may break the internal wire.

1.

Check that front wheels are positioned in straight ahead direction.

2.

Be sure to slowly rotate the steering roll connector counterclockwise until it stops.

3.

If the connector passes the lowermost position when it stops rotating, return the connector to the lowermost position.

4.

Make sure that the connector is at the lowermost position, and then rotate the steering roll connector clockwise by approx. 2.5 turns to return the connector to the uppermost position. The mark “” will be aligned.

5.

Check the following items to make sure that the spiral cable SUB assembly is at the neutral position.

- The connector (a) is at the uppermost position.

- The alignment mark (b) is aligned.

- The top (c) of the flat cable U-turn section can be seen from the sight glass (d).

AIRBAG SYSTEM > Airbag Module Disposal (Deployment Processing on Vehicle)
PROCEDURE

Make sure to follow the instructions below. Otherwise, personal injuries may occur.

- Before discarding an airbag module, always perform an operation process to prevent any false activation.

- Wear protective gloves, safety goggles and earplugs during this operation. Wash your hands afterwards.

- Do not touch the airbag module just after activation because it is very hot. Before handling it for disposal, wait for 40 minutes.

- Airbag module operation process should be performed on a flat place in safety area. Do not perform the process outdoors when there is rain or strong wind.

- Activating an airbag module causes a high explosive noise, be sure to warn people in the area, and do not allow anyone within 5 m (16 ft) radius of the disposal site.

- After activating the airbag module, smoke may arise. Therefore, it must be activated in a well-ventilated place with no smoke detector nearby.

- Do not expose the activated airbag module to water.

- Wrap the activated airbag module in a sealed vinyl bag when discarding.

- If it is impossible to perform an airbag module operation process due to some situational reasons, consult SUBARU dealership or one of the authorized workshops.

1. DRIVER’S AIRBAG MODULE
1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the column cover assembly. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Column>REMOVAL

4.

Disconnect the driver’s airbag module connector.

5.

Cut off the body harness approx. 70 mm (2.76 in) from the edge of the removed body side connector.

Preparation tool:

Nippers

6.

Peel off the shield (approx. 20 mm (0.79 in)) from the harnesses of the removed body side connector (at 2 locations).

Preparation tool:

Wire stripper

7.

Twist the end of harness as shown in the figure.

8.

Prepare four vinyl-shielded parallel wires of 6 m (19 ft) long, and prepare two items as described below.

(1)

Peel off the shield of both ends approx. 20 mm (0.79 in) and twist one end together into shorted condition.

(2)

Connect the other end, which is not shorted, to harnesses of the modified body connector as shown in the figure, and insulate with vinyl tape.

No concern about polarity.

9.

After completing the connecting work, connect the body side connector to the connector of the airbag connector lower side again.

10.

Bring the vinyl wire for operation out of the vehicle and make sure there is no person in the vehicle.

11.

Extend the wiring of AIRBAG DEPLOYMENT TOOL to the limit, and close all the windows and sunroof completely.

12.

Move the battery at least 5 m (16 ft) from the vehicle, and confirm safety in the area.

13.

Connect the AIRBAG DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

14.

Connect the other cable of AIRBAG DEPLOYMENT TOOL to the battery positive (+) terminal, and activate the airbag module.

- After activation, the airbag module will be extremely hot. Let it cool down for at least 40 minutes in an area with no one around.

- Do not expose the activated airbag module to water.

15.

Remove the driver’s airbag module. AIRBAG SYSTEM>Driver’s Airbag Module>REMOVAL

16.

Place the activated airbag module in a sealed vinyl bag, then discard.

2. KNEE AIRBAG MODULE
1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the cover LWR driver. EXTERIOR/INTERIOR TRIM>Instrument Panel Lower Cover>REMOVAL

4.

Remove the knee airbag module. AIRBAG SYSTEM>Knee Airbag Module>REMOVAL

5.

Hold the knee airbag module using a vise, and bend the data link connector BRKT in the arrow direction.

Bend the data link connector BRKT to an extent that the connector of TEST HARNESS ADAPTER D does not contact.

6.

Short the terminal to the alligator clip furnished as AIRBAG DEPLOYMENT TOOL.

The AIRBAG DEPLOYMENT TOOL should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool:

ST: AIRBAG DEPLOYMENT TOOL (98299PA030)

7.

Connect the AIRBAG DEPLOYMENT TOOL (A) and TEST HARNESS ADAPTER D (B).

Preparation tool:

ST: TEST HARNESS ADAPTER D (98299SA010)

8.

Connect the TEST HARNESS ADAPTER D to the knee airbag module and install the knee airbag module to the vehicle again.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

9.

Make sure there is no one inside the vehicle.

10.

Extend the wiring of AIRBAG DEPLOYMENT TOOL to the limit, and close all the windows and sunroof completely.

11.

Move the battery at least 5 m (16 ft) from the vehicle, and confirm safety in the area.

12.

Connect the AIRBAG DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

13.

Connect the other cable of AIRBAG DEPLOYMENT TOOL to the battery positive (+) terminal, and activate the airbag module.

- After activation, the airbag module will be extremely hot. Let it cool down for at least 40 minutes in an area with no one around.

- Do not expose the activated airbag module to water.

14.

Remove the bolts and remove knee airbag module.

15.

Place the activated airbag module in a sealed vinyl bag, then discard.

When necessary, fold the fabric part of airbag into three or four sections, rope and seal in a vinyl bag.

3. PASSENGER’S AIRBAG MODULE
1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the glove box assembly. EXTERIOR/INTERIOR TRIM>Glove Box>REMOVAL

4.

Disconnect the passenger’s airbag module connector.

- Passenger’s airbag module: AIRBAG SYSTEM>Airbag Connector>PROCEDURE > PASSENGER’S AIRBAG MODULE AND REAR SEAT BELT PRETENSIONER

- Passenger’s airbag module (variable vent hole): AIRBAG SYSTEM>Airbag Connector>PROCEDURE > SIDE AIRBAG MODULE

5.

Prepare two pieces of AIRBAG DEPLOYMENT TOOL, and short the terminal to the furnished alligator clip.

The AIRBAG DEPLOYMENT TOOL should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool:

ST: AIRBAG DEPLOYMENT TOOL (98299PA030) × 2

6.

Connect the AIRBAG DEPLOYMENT TOOL (A) and TEST HARNESS ADAPTER AM (B).

Preparation tool:

ST: TEST HARNESS ADAPTER AM (98299FJ000)

7.

Connect AIRBAG DEPLOYMENT TOOL (C) and test harness adapter AR (D), and mark AIRBAG DEPLOYMENT TOOL with vinyl tape.

Preparation tool:

ST: TEST HARNESS ADAPTER AR (98299CA000)

8.

Connect the TEST HARNESS ADAPTER AM to the airbag connector.

9.

Make sure there is no one inside the vehicle.

10.

Extend the two pieces of wiring of AIRBAG DEPLOYMENT TOOL to the limit, and close all the windows and sunroof completely.

11.

Move the battery at least 5 m (16 ft) from the vehicle, and confirm safety in the area.

12.

Connect the alligator clip of AIRBAG DEPLOYMENT TOOL (with marking tape) on the passenger’s airbag module (variable vent hole) side to the battery ground (−) terminal.

13.

Connect the other cable of AIRBAG DEPLOYMENT TOOL (with marking tape) on the passenger’s airbag module (variable vent hole) side to the battery positive (+) terminal, and activate the variable vent hole of the airbag module.

14.

Connect the alligator clip of AIRBAG DEPLOYMENT TOOL (without marking tape) on the passenger’s airbag module side to the battery ground (−) terminal.

15.

Connect the other cable of AIRBAG DEPLOYMENT TOOL (without marking tape) on the passenger’s airbag module side to the battery positive (+) terminal, and activate the airbag module.

- After activation, the airbag module will be extremely hot. Let it cool down for at least 40 minutes in an area with no one around.

- Do not expose the activated airbag module to water.

16.

Confirm that the variable vent hole (a) of the passenger’s airbag module is open, and remove the passenger’s airbag module. AIRBAG SYSTEM>Passenger’s Airbag Module>REMOVAL

17.

Check that the tether (a) installed on the variable vent hole actuator of the passenger’s airbag module is cut.

18.

Place the activated airbag module in a sealed vinyl bag, then discard.

4. SIDE AIRBAG MODULE
1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Disconnect the side airbag module connector under the front seat cushion. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > SIDE AIRBAG MODULE

4.

Adjust both the front seat and front seat backrest to the center positions.

5.

Short the terminal to the alligator clip furnished as AIRBAG DEPLOYMENT TOOL.

The AIRBAG DEPLOYMENT TOOL should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool:

ST: AIRBAG DEPLOYMENT TOOL (98299PA030)

6.

Connect the AIRBAG DEPLOYMENT TOOL (A) and TEST HARNESS ADAPTER AR (B).

Preparation tool:

ST: TEST HARNESS ADAPTER AR (98299CA000)

7.

Connect the TEST HARNESS ADAPTER AR to the side airbag module connector (yellow).

Do not place any object on front seat.

8.

Make sure there is no one inside the vehicle.

9.

Extend the wiring of AIRBAG DEPLOYMENT TOOL to the limit, and close all the windows and sunroof completely.

10.

Move the battery at least 5 m (16 ft) from the vehicle, and confirm safety in the area.

11.

Connect the AIRBAG DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

12.

Connect the other cable of AIRBAG DEPLOYMENT TOOL to the battery positive (+) terminal, and activate the airbag module.

- After activation, the airbag module will be extremely hot. Let it cool down for at least 40 minutes in an area with no one around.

- Do not expose the activated airbag module to water.

13.

Remove the side airbag module. AIRBAG SYSTEM>Side Airbag Module>REMOVAL

14.

Place the activated airbag module in a sealed vinyl bag, then discard.

5. CURTAIN AIRBAG MODULE
1.

Turn the ignition switch to OFF.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the roof trim. EXTERIOR/INTERIOR TRIM>Roof Trim>REMOVAL

4.

Disconnect the curtain airbag module connector. AIRBAG SYSTEM>Airbag Connector>PROCEDURE

5.

Short the terminal to the alligator clip furnished as AIRBAG DEPLOYMENT TOOL.

The AIRBAG DEPLOYMENT TOOL should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool:

ST: AIRBAG DEPLOYMENT TOOL (98299PA030)

6.

Connect the AIRBAG DEPLOYMENT TOOL (A) and TEST HARNESS ADAPTER D (B).

Preparation tool:

ST: TEST HARNESS ADAPTER D (98299SA010)

7.

Connect the TEST HARNESS ADAPTER D to the curtain airbag module.

8.

Make sure there is no one inside the vehicle.

9.

Extend the wiring of AIRBAG DEPLOYMENT TOOL to the limit, and close all the windows and sunroof completely.

10.

Move the battery at least 5 m (16 ft) from the vehicle, and confirm safety in the area.

11.

Connect the AIRBAG DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

12.

Connect the other cable of AIRBAG DEPLOYMENT TOOL to the battery positive (+) terminal, and activate the airbag module.

- After activation, the airbag module will be extremely hot. Let it cool down for at least 40 minutes in an area with no one around.

- Do not expose the activated airbag module to water.

13.

Remove the bolts and clips, and remove the curtain airbag module.

14.

Place the activated airbag module in a sealed vinyl bag, then discard.

When necessary, fold the fabric part of airbag into three or four sections, rope and seal in a vinyl bag.